As an integrator, Control Works develops software for a wide range of applications. Even though the application code can largely vary, the core foundation of almost every application is the same. Motion axes, alarms, inputs and outputs, and diagnostics are just a few examples. Library Beckhoff’s ecosystem makes it easy to wrap all these core…
Details
Introduction Control Works implemented a solution for sorting products into the correct bin on a conveyor based on a barcode. The bin locations were based on data sent to a local REST API from an external system. Each product was scanned in a camera “tunnel” to ensure all sides were captured, and additional bar codes…
Details
TwinCAT HMI is a powerful web-based HMI platform. With the use of the Beckhoff provided extensions, most of the core functionality that is needed for a typical application is taken care of. Below are 5 (with a couple honorable mentions) extensions that Control Works uses on almost every Beckhoff application, along with a tip or trick for…
Details
Introduction In industrial automation, integrating PLC systems with cloud-based platforms opens up opportunities for real-time monitoring, remote control, and enhanced data analysis. Control Works has developed a solution that allows users to interact with B&R PLCs from AWS, specifically using MQTT. In this case study, we’ll explore how this system works, enabling users to monitor…
Details
Introduction In the world of industrial automation, efficiency and reliability are crucial for optimizing operations. Control Works has taken conveyor and line control to the next level by offering a solution that combines easy setup, multiple configurations, and advanced troubleshooting capabilities. This post explores how Control Works can enhance your conveyor systems and streamline your…
Details
Control Works is proud to be a UL 508A Certified Shop. But what does this mean? The UL mark is a universal mark of confidence with widespread acceptance. UL, or Underwriters Laboratories is an independent, not-for-profit organization that develops electrical safety standards. They maintain close relationships with authorities having jurisdiction (AHJs) and are widely regarded…
DetailsEach year the manufacturing industry loses millions of dollars in revenue spent on worker’s compensation, insurance claims, and lost productivity. And annually, press brakes lead to a significant number of these injuries and claims. Press brakes can be very dangerous and are a common source of workplace injuries, including amputations of hands, fingers and arms.…
Details
Is it time to update your press brake? Are you struggling with an old electrical panel? Is it hard to find components or parts? When you do find them they’re expensive or have a long lead time leading to increased downtime? Or do you simply want to take advantage of advances in press brake controls…
DetailsAs we move into a new decade, we at Control Works wanted to take a moment to look back at some of the exciting projects completed in 2019. Here are just a few of the projects we completed that helped our customers modernize their controls, decrease downtime, increase throughput and simplify diagnostics and trouble shooting.…
DetailsMessy, crowded panels with wires all over the place. You know a badly designed control panel when you see it. And you’re probably aware of the problems a poorly designed panel can cause. A poorly designed control panel can not only create safety or performance issues, but also make it harder to diagnose and repair…
Details